Landline - Bega's bid to become a circular economy to
reduce waste
[URL: First broadcast on Sunday 28 July 2024 on Landline on ABC (Australian Broadcasting
Commission) TV and later viewable (as part of the whole 57 minute episode) on ABC iView (via a free
account) at https://iview.abc.net.au/show/landline/series/2024 ;
https://iview.abc.net.au/video/RF2314Q024S00; later the 24 minute story was published on the
Landline YouTube channel at https://www.youtube.com/watch?v=9MbjjIuy1wQ ]
Transcript with screenshots
Pip Courtney, Landline main presenter: Joscelin and Tom McMillan farm in the Bega
Valley. But they run their pasture raised egg operation on other people's land. The business
model was forced on them when they started out young and keen, but cash and land poor.
Joscelin McMillan: We didn't have a farm to go to, you know, we didn't have family land
that we could have used. It was the only way we could have got into it. And here we are, four
and a half years later. We’re doing pretty good now. Yeah.
Pip Courtney: The
couple move their
mobile chicken
coops wherever the
land owner wants,
providing free
fertiliser with zero
carbon footprint.
Tom McMillan:
He's very happy.
He's very happy.
Yeah. It just
becomes more
productive at the
end of the day. It's just so you can grow more grass, just to put it really, really simply.
Joscelin McMillan: we were the last one into drought and the first one out of drought too.
So as soon as we got rain, it was green here. Whereas, you know, other farms around the
valley, it takes a little bit longer.
Pip Courtney: Their 5,000 hens turn off 3,500 eggs a day. And for two years they haven't
been able to meet demand. When they wanted to expand, their neighbour, Barry Irvin, Bega
Group's executive
chairman, found his
problem - an
embarrassingly weedy,
unproductive grazing
paddock, was the
McMillan’s free
solution.
Barry Irvin, Bega
Group: All right. Cool.
They've expanded their
business. We've got a
more, healthy soil, more
vigorously growing
plants. We haven't had to use chemicals to knock out the invasive weeds. And we haven't had
to use artificial
fertiliser to get the soil
where we wanted it to
go, so that, in that case,
that is a virtuous circle.
Pip Courtney: Barry
predicts he'll soon be
competing with other
dairy farmers who'll be
prepared to pay the
McMillans to park
their weed-eating soil-
renovating chickens on
their land.
Barry Ivrin: That will encourage more, more enterprise here. It'll be another reason to
establish itself here.
Pip Courtney: When farmland serves multiple uses for multiple users, it's called enterprise
stacking. To Barry, it's a small but perfect example of circularity.
Barry Irvin: It’s circularity but it's a virtuous circle where everybody wins. And that is from
an economic point of view, from an output point of view and from an environmental point of
view. The mountain ranges themselves….
Pip Courtney: Barry's been on a quest for circularity for several years. It was the view from
his veranda that convinced him the ideal place to trial circular economy principles was in the
Bega Valley. Bordered
on three sides by
mountains and one
side by 220km of
ocean, the natural
boundaries contain a
single council, airport
and port, and there
are just two roads in
and out.
Barry Irvin: We can
measure everything in
this valley. What we
should be doing if we were really having a go, is convert this valley to be entirely circular. We
could use this for proof of concept. We could actually prove things up really quickly. We could
also prove that things failed and didn't work really quickly. And then we could share that
knowledge because we've got to solve it.,, across the state, across the country and indeed
across the world.
Pip Courtney: Circularity appeared on Barry's radar when a Dutch banker warned him the
language around sustainability was old, and if Australia didn't adopt the practices of a circular
economy, it would fail to reach net zero goals.
Barry Irvin: In the Netherlands, the
target isn't net zero by 2050. It's to be a
fully circular economy by 2050. I'm
curious, so I said, I didn't actually know
what that meant, so I just said, tell me
more. It was probably a light bulb
moment for me.
Pip Courtney: The Netherlands is one
of the leading countries in the world to
begin moving from a linear economy
where goods are made, consumed and
disposed of into a circular one where
finite resources are recovered, recycled
and reused.
Lisa McLean: It's about keeping
materials in the economy for as long as
possible at their highest value. Designing
out waste and
pollution and then
regenerating natural
systems.
Pip Courtney:
Supply chains
traditionally go one
way and end in
landfill. Circularity
reverses supply
chains to recover
materials for reuse.
Lisa McLean is the
CEO of Circularity Australia.
Lisa McLean: If there's more gold and silver in a tonne of iPhones than a tonne of, ore from
a gold or silver mine, you can still be a miner, but you'll be mining it out of iPhones instead.
Governments around the world are moving towards a circular economy. The World Economic
Forum has embraced the World Circular Economy Forum. It's the only economic framework
we have to grow our economies in a resource and carbon constrained future. So it's actually all
we’ve got, we better make the most of it.
Pip Courtney: Lisa McClean says Australia won't reach net zero without going circular.
Lisa McLean: We
are focusing a lot,
which we need to
on cutting carbon
and that renewable
energy transition.
And that's great.
That's going to
manage about 45%,
55% of the
emissions we need
to cut. But the
remaining 45% is
what circular
economy is needed
for, because that's the embedded carbon. That's the carbon that is embodied in materials.
Pip Courtney: Circularity converts have a saying, that once you see it, you can't unsee it. As
it makes so much sense. Once Barry saw it, he was on board. But not just for his company,
Bega Group.
Barry Irvin:
Changing Bega
Cheese will be
nice, but it won't
shift the dial.
Changing the
Bega Valley will
begin to shift the
dial. Sharing what
we learn here with
everyone else and
saying here it is,
it's yours. Please
use it as you wish.
That will start to
shift the dial.
Pip Courtney:
Barry set up the
Bega Circular
Valley Project with
the goal of making
the shire
Australia's leading
circular economy
by 2030.
He's confident residents will see economic, environmental and social transformation.
Barry Irvin: Ten years - I would be going 30 to 50% is where we should be looking. Need to
be catching up to the types of targets that the Europeans have.
Kristy McBain, Bega’s former
Mayor: And great initiatives are
backed with action.
Pip Courtney: Bega's former
mayor says if anyone can make it
work, it's Barry who's known for his
drive, influence and connections.
Kristy McBain, Federal
Minister for Regional
Development,
Local Government
and Territories,
ALP Member for
Eden-Monaro:
They've got Rabobank
on board, KPMG,
Deloittes, Charles
Sturt University,
University of
Wollongong, the local
council, the state
government, the
federal government.
They've brought all of
these players to the table because we know that change happens in regional communities and
we don't want to let it happen to us. We want to be at the forefront of it.
Barry Irvin: If you think about the natural advantages this valley has, we shouldn't be
looking to be average. We should be looking to be better.
Pip Courtney: Barry's not known for being average. When the former banker and fifth
generation dairy farmer joined Bega Cheese in 1991, it was a small dairy co-op. Now it's a
listed company turning over more than $3 billion a year. Barry wants Bega Group to be
Australia's best corporate example of circularity.
Manjit Randhawa,
Bega Group
Environmental
Manager: As we were
extracting the milk
materials in the past
they were going down
the drain.
Pip Courtney: He’s
given environmental
manager Manjit
Randhawa a big job:
reduce emissions, water and power consumption and find valuable uses for waste.
Manjit Randhawa: But future projects, we are looking at all our organics turning into
biogas and on that growing some seaweed. And all these projects are alive projects due to
circularity.
Pip Courtney: His
latest success is this
evaporator, which
removes minerals from
liquid whey waste.
Manjit Randhawa:
This brings around
$3000 to $5000 tonne
to site. it's a it's a good,
good project to do and
to pay for them within,
within a year or so pay
for itself.
Pip Courtney: The Bega
Group's been circular
without realising it for
some time. This cheese
plant's boiler runs on
wood waste. It keeps
power bills down and
solved a sawmill’s
disposal problem. What's
left is fly ash.
Interviewer: So that's
all that's left after
burning? At what temperature?
Manjit Randhawa: This will be burning at 750 degrees in our furnace, in our burner,
creating steam for site.
Pip Courtney: Sending two tonnes a day to landfill costs the company $200,000 a year.
Now it's delivered free to dairy farmers as a lime replacement. And Wollongong University is
investigating if fly ash can cut CO2 emissions in cement production.
Barry Irvin: So,
you've got
everything from
mild cheese to
tasty to strong
and bitey...
Pip Courtney:
The easy projects
are done. Most
plastic and
cardboard
packaging is
recycled and
factory waste water is diverted to pasture next door.
Manjit Randhawa So they liberate around 1.2 million litres of wastewater. And that
wastewater is at this stage is beneficially reused to grow grass.
Pip Courtney: But as opportunities in the blue carbon world emerge, it's expected
wastewater will go to higher value uses like onshore seaweed farms.
Dr Pia Winberg says these farms producing ingredients for human and animal consumption
could use it all.
Dr Pia Winberg, Seaweed Scientist: We've already ironed out the whole process of
growing a unique
Australian green
seaweed. We've
done all the food
safety work, we've
even done clinical
studies. We know
how to dry it, we
know how to put it
into foods. And
yes, we've actually
achieved our first
export this week.
So we have the
system and now
we just need to make it bigger for Australia. It should be at least as big as 10% of the wheat
industry. It's got huge potential. seaweed is a massive crop in Asia and we are girt by sea in
Australia and really haven't scratched the surface of this opportunity.
It does create a new crop with so many more benefits and bringing nutrition from the sea into
the food chain. Things like omega three, iodine and that sort of thing that's missing. So yes, it
should be a part of our land to sea cycle of food.
Pip Courtney: The
launch of Bega's
Circularity Project has
marine scientists
buzzing. The increased
collaboration and
funding will stimulate
innovation.
Dr Pia Winberg: It's
really exciting when
you can actually herd
the cats and start to
communicate across
silos of both industry,
academia, government
and collectively say,
let's make this happen.
Prof Tim McCarthy:
Our blue carbon
researchers are
absolutely ecstatic to
get people
understanding what's
happening under the
water, and how that is
actually fundamental to
saving our planet. That's
going to be a huge benefit,
both for our researchers to
tell their stories, and for
the public to actually
understand what’s worth
investing in.
Pip Courtney: The goal
is for a coastline dotted
with new seaweed and
kelp rearing, growing and processing operations on and off shore, and while increasing local
wealth by creating jobs in new industries is a key goal of circularity. So too is habitat repair.
Prof Tim McCarthy: The regeneration of kelp is essential for creating habitat for marine
life. It also creates nutrients in the water that, make the ocean healthier. And we can actually
harvest quite a lot of that kelp to make useful products that make us healthier and make our
land healthier as well.
Pip Courtney: South Coast Sea Urchins is a textbook example of circularity.
William Brunker, Processing Manager, South Coast Sea Urchins: So they can
chomp straight through the stems of these massive kelp plants.
Pip Courtney: The roe of the invasive long spined sea urchin is a delicacy, so it's worth
paying divers to bring the environmental vandals in for processing. We can't overfish them. In
fact, we specifically target them because they are a pest. So, they're an endemic species, but
they're massively overpopulated, which means that they're killing all of the kelp and the
seagrasses, which
abalone and the
rock lobsters need to
grow in.
Pip Courtney:
More than 90% of
the pest is waste.
Once, the only
disposal option was
landfill, which cost
thousands in fees.
Someone saw some
value there though,
and now remove it
for free.
Interviewer: Will you be able to expand the business and get more of these spiky things out
of the ocean?
William Brunker: Yes, yes, the answer is yes, yes and yes, a massively scalable business.
We've got divers ready to go. We are setting up more and more infrastructure to enable us to
keep growing the business and the businesses which take our waste. They need more and
more by the day.
Pip Courtney: It's going into compost. Brothers Tim and Kyren Crane started their fish and
timber compost venture five years ago. The first company licensed by the New South Wales
EPA to use putrescent or rotting seafood.
Bega Valley
Shire Council
staff officer: I
can see in this
pile abalone,
mussels, oysters…
scallops, sea
urchins and some
fish.
Tim Crane,
Compost
Producer: Yeah.
We've got
abalone,
mussels…
Pip Courtney:
while small, last
year the business
saved 500 tonnes
of marine waste
from landfill. The
leftover shells are
being crushed
and trialed as a
lime substitute
for pasture.
Kyren Crane,
Compost Producer: Yeah, it's got a little bit more to mature yet, but, yeah, it's getting
pretty close.
Tim Crane: I'd say it might take us 5 or 6 weeks to do our pasteurisations, and then it'll be
ready to go to the next stage.
Pip Courtney: How many pasteurisations does it need?
Tim Crane: It needs five pasteurisations. It needs to be over 55 degrees for three days, five
times, pretty much.
Pip Courtney: The startup caught the eye of Pentarch Forestry. As well as supplying wood
waste. It's invested to help the business expand.
Stephen Dadd, Executive Director, Pentarch Forestry: Pip, we're thrilled to be part of
what the boys have done here. they've been working on this for years, and it's an absolute
showpiece for the
circular economy
here in the Bega
Valley. This could be
a mainstream, large,
scale business. And
that's why we're
investing in the
business in our
facility in Eden. We
will build a big shed,
a larger composting
area and, packing
line and also into
bulk delivery so we
can supply local and remote agricultural businesses as well. This is being tested now. So that's
right to go.
Pip Courtney: Tim can't believe the pointless and costly fate of such a potent fertiliser.
Tim Crane: We import a lot of stuff from overseas for our farms. Yet the best stuff we're
putting in the landfills. It's ridiculous. It's, you know, something's got to change. It's got to
change now. And we've had a really big bite of it and we've seen the potential of it.
Pip Courtney: The product is for home gardeners. But the Cranes are developing a dry
version that can be rehydrated for agriculture. Dairy farmer Toad Heffernan volunteered a
test paddock. He added water sprayed the fish tea and then watched his cows.
Toad Heffernan, Bega Valley dairy farmer: So obviously [cow moos] pardon me. So
obviously, the cows know exactly what they're eating. They know what they want better than
we do. and they actually moved across back on to where the fish tea was on the heavy dose.
Pip Courtney: He was surprised when sugar levels in his grass were higher hours after
spraying, and when a frost hit, the whole farm, he was astonished.
Toad Heffernan: The fish paddock that we'd done the trial on wasn't actually frozen, and I
was blown away. Maybe, you know, we can grow our kikuya or maybe 3 or 4 weeks longer into
winter and then maybe start it growing a bit earlier coming out of winter.
Pip Courtney: Toad's plan is to stop using artificial imported fertilisers and go local.
Toad Heffernan: And I think if we could literally stop all the cartage coming in here with
the trucks and everything, with the carbon footprint, and get our fertiliser from the coast, I
mean, minutes away, you know, that. That, to me, is golden. I think Barry's a very smart man,
and I think he's jumping on this, the circular economy thing, at the right time.
Pip Courtney: For Barry Irvin's plan to work across the Shire, he needed the biggest dealer
in waste, Council,
as an ally.
Running landfill
is expensive, so
council didn't
need much
convincing.
While 48% of the
region's waste
was recycled or
turned into
compost, 19,000
tonnes was
dumped here last
year.
Tim Cook, Waste Strategy Coordinator, Bega Valley Shire Council: and
unfortunately, that number is increasing every year and it's increasing larger than our
population growth. and so what that tells us is that our residents, our population here is per
person becoming
more wasteful. It cost
us $307 currently per
tonne to landfill. And
that economic value is
not productive. It
doesn't lead to
anything else. So it's,
it's a pretty awful
outcome that there
are things that have
value that are going in
there that people
think of as waste,
rather than thinking of them as a resource that can have a life, through some kind of circular
or reuse system.
Pip Courtney: Tim believes if residents and businesses are enthusiastic about circularity,
the percentage of waste to landfill can be cut from 52% to single digits. Council’s wide awake
to the treasure in its trash.
Tim Cook: This is full of, rare and precious metals. So there’ll be gold in this. There'll be
silver. You can see pretty obviously a lot of copper wiring around it. And then there'll be some
rare earths in here as well, and no doubt some cobalt.
Pip Courtney: Tim Cook
says e-waste in particular,
highlights how much
throwaway culture needs to
change.
Tim Cook: Even for high
value electronic items, we
buy it, we use it for a period
of time, even if it's still
serviceable, if it's considered
to be obsolete or obsolescent,
people want to get rid of it and get the newer, bigger, higher fidelity, and it's a real shame
because this is where it comes in. And it comes at a real cost to the community, to the
consumer as well, but something they seem for now to be happy with.
Pip Courtney: Council was an early adopter of the weekly Fogo Food and Organics
collection service. It saved 10,000 tonnes of methane-producing food scraps and garden waste
from landfill last
year. Council
compost the
Fogo, locals get
half, and the rest
goes to Municipal
gardens. Show
me what people
put in your Fogo
bins. The system
has just one flaw.
Some residents
are rubbish at
sorting rubbish.
Is it frustrating?
Tim Cook: Yeah. Yeah, it's incredibly frustrating.
Pip Courtney: Barry's dream is a carbon trading scheme rewarding emissions reduction and
nature conservation. And Council is leading the way. From three of its capped landfills,
methane is captured and burned off as CO2.
Tim Cook: Carbon dioxide is still a greenhouse gas, but methane is 28 times more potent, 28
times worse for the environment. And so we partner with a company that, has basically
installed that infrastructure, the carbon credit trading that they do, pays for that itself.
Pip Courtney: Bega's already home to a council and a range of businesses following some
circularity principles. It's a good place to start at the region's bold, Barry-driven experiment.
He thinks he's lit a fire that can't be put out. And the transformation coming the valley's way
will be noticed on the world stage.
Barry Irvin, Bega Group: I kind of want to make people jealous. I want I want to make
people come to the Bega Valley and go: “We should be like that. We should be doing that.”
Kristy McBain, Federal Member for Eden-Monaro: But here in Bega, we will be world
leaders.
Pip Courtney:
Late last year, the
regional circularity
co-operative was
launched and a
model of the
National Centre for
Circularity to be
built in Bega was
unveiled.
Promotional
video voiceover:
This is Australia's
national center for
circular discovery.
Pip Courtney: Bega Group kicked in $5million. The New South Wales government,
$14million.
Promotional video voiceover: Because now circularity has a home.
Pip Courtney: 40% of Australians have heard about circularity or circular economies, but
only 24% know what it actually means. The National Circularity Centre, to be built in front of
this beautiful lagoon, will be able to host schoolchildren, academics and staff from private and
government
organisations.
The goal is to
spark ideas,
encourage
collaboration and
increase literacy
about circularity.
Philip Cox,
architect:
Talking about
circularity and
circular
philosophy and
how to make this
into a building,
was very, very
difficult.
Pip Courtney:
Celebrated
architect Phillip
Cox built in an
end-of-life plan.
So, one day, all
the buildings
components will
be recycled.
Philip Cox: It's a very exciting space to be in.
Pip Courtney:
Set to open in two
years, Barry
wants it to
capture the
imagination of
not just Bega, but
people from all
over the globe.
Barry Irvin:
This sort of
running joke
now, the project a
few years old, is a
little like Hotel California, the fact that you can check out, you can change roles, you can move
to another country but you can’t leave this project.